Airless Bottles

Airless Bottles

Custom Airless Bottles Manufacturer

Airless pump bottles are widely used in modern skincare packaging for their ability to protect formulas from air exposure, extend shelf life, and deliver precise, hygienic dispensing. As an experienced manufacturer, we provide custom airless bottle solutions for global cosmetic brands, contract manufacturers, and private label projects.

 Pump System
Piston
Bottle Body
Actuator
Base
Cap

This structure allows the product to be dispensed with minimal air contact, improving formula protection and reducing residue left inside the container.

 

How Airless Bottles Work?

Airless pump bottles use a sealed, vacuum-based system to dispense product without air intake. A piston at the base moves upward as the product is used, pushing the formula toward the pump for consistent output.

 

  1. Press:The actuator is pressed, releasing a fixed amount of product.
  2. Create Vacuum:A slight negative pressure forms inside the container.
  3. Lift Piston:The piston rises, pushing the product upward.
  4. Repeat:Each press continues the cycle until the product is nearly fully dispensed.
How Airless Pump Bottles Work?

 

Flexible Airless Packaging for Multiple Product Types

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Creams & Moisturizers

Suitable for daily skincare creams that require stable texture and clean dispensing. The airless system helps reduce contamination while ensuring controlled output and minimal residue.

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Serums

Commonly used for serums with active ingredients such as Vitamin C or retinol. Limiting air exposure helps maintain formula stability and performance over time.

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Foundations

Well-suited for liquid and cream foundations. Airless packaging helps prevent oxidation and separation, supporting consistent color and smooth application.

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Sunscreen Products

Ideal for sunscreen formulations that need stable protection performance. The sealed structure helps maintain formula integrity during repeated use and outdoor conditions.

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Eye Care Products

Used for eye creams and treatments that require precise, hygienic dispensing. Helps protect sensitive formulas and ensures controlled dosage.

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Medical & Functional Skincare

Applicable for products with active or sensitive ingredients, such as repair creams or treatment-based formulations. Airless packaging supports better protection and reduces exposure during use.

 
 

 

Airless Bottles Solutions for Modern Cosmetic Brands

Looking for the right airless packaging for your cosmetic line?
From daily skincare to eye treatment and travel-size formats, we provide practical, customizable solutions for different applications.
Share your requirements - we'll help you build the right packaging setup.

Airless Pump Bottles
Airless Pump Bottles
  • Airless dispensing system protects formulas from air exposure and contamination
  • Delivers precise, controlled output for consistent application
  • Compatible with PP, PETG, and acrylic for durability and premium appearance
  • Ideal for serums, lotions, and high-value skincare formulations
  • Supports custom colors, finishes, and branding for OEM/ODM projects

 

Get Airless Bottle Quote

Eye Treatment Syringes
Eye Treatment Syringes
  • Precision applicator designed for targeted eye care and small-dose delivery
  • Smooth push mechanism ensures accurate and hygienic dispensing
  • Suitable for eye creams, gels, and anti-aging concentrates
  • Compact structure enhances portability and product protection
  • Customizable barrel size, tip design, and material options available

 

Request Airless Packaging Solution

Travel-sized Airless Bottles
Travel-sized Airless Bottles
  • Leak-proof airless packaging designed for portability and convenience
  • Maintains product stability during travel with minimal exposure to air
  • Lightweight and compact for skincare kits and sample programs
  • Ideal for creams, lotions, and liquid formulations on the go
  • Available in multiple capacities with full customization support

 

Get Skincare Packaging Quote

Mini Bottles
Mini Airless Bottles
  • Small-capacity packaging ideal for samples, promotions, and trial sets
  • Designed for easy filling, dispensing, and user-friendly handling
  • Compatible with various closures including pumps, sprays, and caps
  • Suitable for skincare, personal care, and cosmetic liquids
  • Flexible options in materials, colors, and decoration for brand consistency

 

Explore Airless Bottle Options

 

 

Common Materials

 

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Plastic Airless Bottle

Single layer: AS/PP/PETG

Double layer: out bottle : Acrylic, PETG

inner bottle: PP

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Glass Airless Cosmetics Bottle

Double layer: out bottle : Glass

Inner bottle: PP

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Aluminium Airless Bottles

Single layer: bottle body AS, cap pump and bottom aluminum

Double layer: out bottle : anodized aluminum

inner bottle : PP

 

 

One-stop Airless Bottles Customization Service

OEM & ODM Custom Service

 

We support full customization according to customer requirements, including:

  • Bottle shape and structure
  • Color and materials
  • Surface decoration and logo printing
  • Packaging development based on drawings or samples

From design and production to delivery, we provide a reliable one-stop airless cosmetic packaging solution for global cosmetic brands.

OEM & ODM Custom Service
Multiple Specifications & Customization

Multiple Specifications & Customization

 

We offer a wide range of airless bottle options to meet different cosmetic packaging needs.

Capacity options:15ml, 20ml, 30ml, 40ml, 50ml, 80ml, 100ml, 120ml, 150ml

Material options:PP, PETG, AS, and glass

Design options

  • Bottle shapes: cylindrical or oval
  • Pump types: press pump or spray pump

Surface Treatment Solutions for Airless Bottles

 

Airless bottles support multiple surface finishing solutions to enhance brand image, improve product value, and meet OEM/ODM customization needs.

Key Surface Finishing Types

  • Spray Coating (Matte / Glossy / Soft Touch):Ideal for custom colors and premium hand feel.
  • Vacuum Metallization:Creates metallic effects (gold, silver) for luxury cosmetic packaging.
  • Electroplating:High-gloss mirror finish, commonly used for pumps and collars.
  • Frosted / Matte Finish:Improves texture and anti-fingerprint performance.
  • Silk Screen Printing:Cost-effective logo printing for bulk orders.
  • Hot Stamping (Gold / Silver Foil):Enhances brand visibility and premium positioning.
  • Heat Transfer Printing:Suitable for complex graphics and gradient designs.
  • UV Printing:High-definition, embossed visual effects.
  • Labeling Solutions:Flexible option for low MOQ and private label projects.

Advanced & Custom Finishes

  • Gradient Coating – Eye-catching color transitions
  • Laser Engraving – Permanent, high-end branding
  • Water-Based Coating – Eco-friendly, low VOC
Surface Treatment Solutions for Airless Bottles

 

 

Airless Bottle Supplier Production Flowchart

 

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Zhejiang Cosme Industry Co., Ltd.

Leading Cosmetics Packaging Supplier

As a professional cosmetic packaging manufacturer, Zhejiang Cosme Industry Co., Ltd. focuses on the research and development and production of airless pump bottles and high-end cosmetic packaging. With over 10 years of industry experience, the company has established a comprehensive production and quality management system. Owning a production base of approximately 10,000 square meters, the company integrates mold development, injection molding, assembly, and printing into a complete production process, providing one-stop packaging solutions for global cosmetic brands.

 

 High Production Capacity (600K+/Day)
Fast & Stable Delivery
Strict AQL Quality Control
Strong R&D & Patents
Advanced Testing Capability

 

With stable production capacity, rigorous quality management, and a comprehensive customization service system, Kosmei is able to provide reliable airless pump bottle packaging solutions for global skincare and beauty brands.

 

Learn more about suppliers of airless cosmetic bottles

Our Certificate

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FAQ

 

Which products are best suited for vacuum bottles?

Suitable for air-sensitive, high-value, and preservative-reduced formulas:

  • Essences, serums, ampoules
  • Anti-aging creams, eye creams
  • Natural/organic skincare products
  • Foundation, BB/CC creams
  • Sunscreens, functional gels
  • Products containing vitamins, peptides, and plant extracts

 

What materials are available for vacuum bottles?

Common B2B wholesale materials:

  • AS: High transparency, cost-effective, meets FDA and EU food contact standards
  • PP: Recyclable, chemically resistant, suitable for thick creams
  • Acrylic: High-end texture, sturdy
  • PETG: Shock-resistant, high transparency
  • PCR recycled plastic: Environmentally friendly, can be made with over 30% recycled content
  • Glass: High-end, chemically inert, suitable for high-end formulas

 

What are the standard wholesale capacities?

Mainstream in-stock/mass-produced sizes:

  • 15ml, 20ml, 30ml (serum/eye cream)
  • 50ml, 80ml (face cream/lotion)
  • 100ml, 120ml (body care/foundation)
  • Custom sizes available upon request.

 

What customization options are supported for bulk orders?

Full B2B customization services:

  • Size/Shape: Round bottle, square bottle, oval, slim bottle, new mold creation
  • Color: Pantone color customization (solid color, transparent, frosted)
  • Surface treatment: Glossy, matte, soft finish, metallic paint, UV coating
  • Printing: Silk screen printing, hot stamping (gold/silver), offset printing
  • Pump head/cap: Matte, glossy, colored pump head, flip cap, screw cap
  • Accessories: Outer cap, inner stopper, replaceable inner core

 

Do you support OEM/ODM with neutral packaging?
Yes. We support full OEM/ODM customization and neutral packaging for brand owners and trading companies.
No factory logo, no factory information will be shown on outer cartons or products. Custom design, mold, logo and color are all available.

 

Can we mix different models in one order or container?
Yes, mixed order and mixed container are acceptable.
You may mix different volumes, colors, pump heads or caps within the same series to reduce inventory pressure and meet diversified market demand.

 

Do you offer eco-friendly airless bottles?
Yes. Our eco-friendly options include:

  • PCR (Post-Consumer Recycled) material (30%–100% recycled content)
  • Refillable/replaceable inner cartridge design
  • Mono-material structure for easier recycling
  • We can provide material certificates and test reports upon request.

 

Are your airless bottles recyclable?
Most of our airless bottles use PP, AS, PETG which are fully recyclable.
For better recycling performance, we optimize structural design to reduce multi-material combination. They comply with EU and US recycling standards.

 

Are your airless bottles leakproof during transportation?
Yes. All airless bottles pass 100% leak testing and pump function testing before shipment.
To ensure safety, we suggest proper filling, capping and standing time before packaging. For long-distance or air transportation, we can provide enhanced sealing solutions.

 

Are your airless bottles compatible with high-alcohol / essential oil / acidic formulas?
Compatibility depends on formula composition.
High-concentration alcohol, essential oil, acid, strong solvent formulas require compatibility testing.
We offer professional material suggestions and corrosion-resistant pump components to avoid cracking, deformation or leakage.

 

Will the packaging react with cosmetics causing odor or discoloration?
All materials comply with FDA, EU 10/2011, RoHS standards and do not react with cosmetics under normal conditions.
For light-sensitive or highly active formulas, we recommend opaque, matte or UV-protective bottles to ensure stability.

 

How do you handle quality issues in bulk orders?
We conduct full inspection before shipment.
Any quality issue confirmed to be caused by production will be solved by rework, replacement or proportional compensation.
Our after-sales team will respond and resolve issues within the agreed timeline.

 

What are your advantages as a manufacturer?

  • Professional airless packaging manufacturer with complete in-house mold design & control
  • Stable quality system from raw material to finished product
  • Flexible MOQ for startups and large-scale customization for brands
  • Rich experience in export compliance for EU & US markets
  • Stable lead time and reliable after-sales support

 

As one of the most professional airless bottles manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to wholesale high-grade airless bottles from our factory.

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