Vacuum Airless Bottle for Face and Body Sunscreen Lotion

Engineered vacuum airless packaging designed for sunscreen formulations used on face and body, ensuring formulation stability, controlled dispensing, and protection against oxidation throughout the product lifecycle.

Why Sunscreen Formulations Require Airless Technology

Sunscreen lotions for face and body typically contain UV filters and emulsion systems that are sensitive to oxygen exposure and structural separation over time. Traditional packaging introduces air during repeated use cycles, which can affect formulation stability and dosage consistency.

The vacuum airless system isolates the formulation from external air by maintaining a sealed internal chamber, ensuring stable physical and chemical conditions during full usage.

Vacuum Airless System Structure

Application in Face and Body Sunscreen Products

Face Sunscreen Use

Requires controlled dosing to ensure even application and prevent overuse. The airless system maintains stable output and reduces contamination from repeated contact.

Body Sunscreen Use

Designed for higher-volume dispensing, maintaining consistent flow stability across long application cycles and reducing residual waste.

Manufacturing Advantages

In-house Mold Development

We design and develop molds internally, allowing precise control over structural tolerance, pump compatibility, and refill system integration.

Controlled Production System

Each batch undergoes dimensional inspection and pump performance testing to ensure consistent output force and sealing performance.

Material Engineering Capability

Support for PP, PET, and PCR materials with adjustable rigidity and chemical compatibility for sunscreen formulations.

Customization Flexibility

Structural modification, dosage calibration, and surface decoration are all adjustable based on brand and formulation requirements.

Export Experience

Stable supply capability for Europe, North America, and Southeast Asia markets with compliance-oriented packaging production standards.

Functional Performance Advantages

• Prevents oxygen exposure during full usage cycle
• Maintains formulation stability for UV protection systems
• Ensures consistent dosage output from start to finish
• Reduces product residue through piston evacuation system

Technical Specification Overview

Customization Engineering Details

1. Capacity Engineering

Standard range includes 15ml / 30ml / 50ml / 100ml. Internal piston stroke can be adjusted to match different fill volumes while maintaining stable output pressure.

2. Pump Output Calibration

Dosage per pump can be engineered from 0.2ml to 1.5ml depending on sunscreen viscosity and application requirement. High-viscosity formulas require reinforced spring resistance and optimized valve structure.

3. Material Configuration

Compatible with PP, PET, and PCR materials. For sunscreen formulations, UV-stable additives and chemical resistance grades can be selected to avoid interaction with active ingredients.

4. Structural Options

Available structures include standard airless, refillable airless, and dual-chamber systems. Outer shell thickness and bottle rigidity can be adjusted based on transport and retail requirements.

5. Surface & Branding Engineering

Supports silk screen printing, hot stamping, matte spraying, gradient coating, and full-wrap labeling. Decoration process is selected based on chemical resistance and long-term exposure stability.

OEM / ODM Vacuum Airless Packaging Solution

Work directly with a manufacturer to develop customized airless packaging solutions for sunscreen and skincare formulations.