Advantages of Refillable Airless Lotion Bottles:
- Reduced Packaging Costs for Brands: Consumers only purchase the outer bottle once, and subsequently only need to purchase inexpensive inner liners or refills.
- Reduced Plastic Waste: The outer bottle can be reused 5-10 times, reducing overall plastic consumption by more than 60% compared to disposable bottles.
- Easy Installation and Disassembly: No tools are required to unscrew the pump head for filling; ordinary users can complete the process in under 30 seconds.
- Leak-Proof Guarantee: Even after multiple installations and disassemblies, the sealing ring can withstand a 20kPa negative pressure test without leakage.
Professional Refillable Airless Lotion Bottle Factory
Zhejiang Cosme Industry Co., Ltd. boasts over 10 years of experience in cosmetic packaging and mold making. Its 10,000㎡ factory is equipped with injection molding, blow molding, and clean assembly workshops, and holds over 20 patents. It provides one-stop customized services from design to mass production. Daily production exceeds 600,000 pieces, with 32 printing presses supporting multi-color printing per bottle. The company uses biodegradable materials such as PET, PP, PCR, ocean recycled materials, and PLA, enhancing sustainability through lightweight and homogeneous design. With its own R&D center and strict adherence to AQL quality standards, coupled with online and offline sales and after-sales teams, its products have entered domestic and international markets.
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FAQ
How is the shelf life and sealing performance of the inner liner? Can it store lotions containing alcohol or essential oils?
The inner liner uses an aluminum foil induction seal, providing airtightness equivalent to an independent soft tube; all materials are compatible with 10–20% ethanol and 1–5% common essential oils.
Does the outer bottle support customized colors or printing? Will the printing wear off after multiple uses?
The outer bottle supports silkscreen printing, hot stamping, and matte finishes, with a UV protective layer that shows no fading after multiple washing and wiping tests.
Can this refillable bottle pass EU or US recyclability certification?
Both the outer bottle (PP) and inner liner (PP or PE) are made of a single material, complying with APR and CEFLEX recyclable design guidelines. Assistance with certification applications is available.
How can the durability of the refillable design be tested on samples? Can you provide test data?
Samples can be provided for customers to disassemble and test themselves, along with our 100-cycle test report (including liquid flow rate curves and leakage rate).
If the user makes a filling error (such as filling with a high-viscosity face cream, causing blockage), can the pump head be replaced separately?
The pump head is a standard 18mm diameter and can be purchased separately as a repair accessory; the customer does not need to replace the entire outer bottle.
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